DXSL100-100 Water-cooled Solenoid: Quality Inspection Report

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DXSL100-100 Water-cooled Solenoid p2  DXSL100-100 Water-cooled Solenoid p3  DXSL100-100 Water-cooled Solenoid p1

 

Overall Dimensions: 475mm(L) x300mm(W) x 257mm(H)

Weight: 28.57kg

 

 

 

Performance test report
 Introduction
    1. Test purpose
Through the analysis of the test results, the evaluation of the product performance is obtained;
Evaluate whether the test product meets the technical requirements;
Provide reference data for product design and after-sales service, and provide a strong basis for leaving the factory.
    2. Basic information
 Product Name:
Water-cooled solenoid
Product model: DXSL100-100
Test time: December 15, 2025
    3. Testing environment
The detection environment is closer to the actual environmental conditions used by the user, including factors such as lead wire length and ambient temperature. The time is selected in the time interval where the fluctuation of the geomagnetic field is small. Before the test, the instruments required for the test were turned on and warmed up in advance and the measurement environment was recorded, as shown in Table 1.
Measurement environment
Environment
temperature
Product initial
temperature
Lead length Environmental
magnetic field
7.0℃ 7.0℃ - 0~30000nT
Table 1 Measurement environment data
 
Magnetic field parameter test
    1. Using the device
DX-F2031 power supply
DX-180 Gauss Meter
DXACP Power Amplifier
    2. Magnetic field measurement
This product uses the following measurement methods:
Fixed-point measurement: measure the magnetic field at the target point
Magnetic field strength
No. Display current (A) Display voltage Voltage (V) Magnetic field
strength(Gs)
1 20 2.37 227.893
2 40 4.76 453.55
3 60 7.16 679.14
4 80 9.57 904.64
5 90 10.83 1016.79
Table 2 Magnetic field strength data
 
Magnetic field uniformity
No. Measurement area Current Central
magnetic field
Maximum
magnetic field
Minimum
magnetic field
Uniformity
1 60mm 9A 1016.791Gs 1016.791Gs 996.612Gs -1.98%
Coordinates Magnetic Field Strength (Gs)
-30 1001.857
-25 1007.154
-20 1011.238
-15 1014.124
-10 1015.765
-5 1016.656
0 1016.791
5 1016.214
10 1014.711
15 1012.114
20 1008.447
25 1003.286
30 996.612
Table 3 Uniformity data
 
Electrical parameter test
    1. Using equipment
Digital multimeter
Impedance analyzer
    2. Test method
The digital instrument with bridge circuit and voltammetry is used for measurement. The measurement results are shown in the table below.
Resistance R measurement
Environment temp Product temperature Measuring resistance ResistanceR@20℃ ResistanceR@85℃
7.0℃ 7.0℃ 0.114Ω 0.121Ω 0.158Ω
Table 4 Resistance R data
 
Inductance Ls, reactance Z measurement (test level 5V)
Ls MIN[H] FREQ[Hz] Ls MAX[H] FREQ[Hz]
 3.36853m  1.00000k  3.92555m 20
Z  MIN[Ω] FREQ[Hz] Z  MAX[Ω] FREQ[Hz]
0.50861 20 21.3937  1.00000k
Table 5 inductance Ls and reactance Z data
 
Inductance Ls, reactance Z-scan measurement
POINTS FREQ[Hz] Ls POINTS FREQ[Hz] Ls
1 20  3.92555m 0.50861 102 514.9  3.60268m 11.7361
2 24.9  3.92353m 0.62672 103 519.8  3.60015m 11.8401
3 29.8  3.90274m 0.74203 104 524.7  3.59757m 11.9438
4 34.7  3.89969m 0.8615 105 529.6  3.59500m 12.0473
5 39.6  3.88295m 0.97608 106 534.5  3.59245m 12.1508
6 44.5  3.90847m 1.10215 107 539.4  3.58988m 12.254
7 49.4  3.92260m 1.22589 108 544.3  3.58726m 12.3569
8 54.3  3.90224m 1.34015 109 549.2  3.58470m 12.4598
9 59.2  3.90182m 1.46115 110 554.1  3.58221m 12.563
10 64.1  3.89392m 1.57711 111 559  3.57968m 12.6657
11 69  3.88664m 1.69378 112 563.9  3.57696m 12.7677
12 73.9  3.88218m 1.81116 113 568.8  3.57450m 12.8704
13 78.8  3.88175m 1.93109 114 573.7  3.57190m 12.9725
14 83.7  3.87514m 2.0473 115 578.6  3.56945m 13.075
15 88.6  3.87104m 2.16447 116 583.5  3.56688m 13.1769
16 93.5  3.86712m 2.28163 117 588.4  3.56433m 13.2787
17 98.4  3.86455m 2.39945 118 593.3  3.56185m 13.3806
18 103.3  3.85757m 2.51403 119 598.2  3.55932m 13.4822
19 108.2  3.85402m 2.63069 120 603.1  3.55678m 13.5836
20 113.1  3.84881m 2.74599 121 608  3.55421m 13.6847
21 118  3.84533m 2.86224 122 612.9  3.55164m 13.7857
22 122.9  3.84007m 2.97679 123 617.8  3.54913m 13.8868
23 127.8  3.83635m 3.09248 124 622.7  3.54662m 13.9877
24 132.7  3.83244m 3.20771 125 627.6  3.54411m 14.0885
25 137.6  3.82808m 3.32231 126 632.5  3.54157m 14.189
26 142.5  3.82512m 3.43794 127 637.4  3.53914m 14.2898
27 147.4  3.82102m 3.55218 128 642.3  3.53656m 14.3898
28 152.3  3.81772m 3.66739 129 647.2  3.53406m 14.49
29 157.2  3.81297m 3.78057 130 652.1  3.53153m 14.59
30 162.1  3.81004m 3.89548 131 657  3.52903m 14.6898
31 167  3.80601m 4.00895 132 661.9  3.52660m 14.7899
32 171.9  3.80182m 4.12203 133 666.8  3.52406m 14.8893
33 176.8  3.79866m 4.23612 134 671.7  3.52156m 14.9888
34 181.7  3.79510m 4.34952 135 676.6  3.51908m 15.0882
35 186.6  3.79130m 4.46244 136 681.5  3.51661m 15.1875
36 191.5  3.78839m 4.57619 137 686.4  3.51413m 15.2865
37 196.4  3.78477m 4.68884 138 691.3  3.51163m 15.3854
38 201.3  3.78178m 4.80223 139 696.2  3.50917m 15.4843
39 206.2  3.77847m 4.91494 140 701.1  3.50673m 15.5831
40 211.1  3.77544m 5.02782 141 706  3.50429m 15.6818
41 216  3.77186m 5.1398 142 710.9  3.50189m 15.7805
42 220.9  3.76833m 5.25162 143 715.8  3.49945m 15.8789
43 225.8  3.76557m 5.36438 144 720.7  3.49695m 15.9768
44 230.7  3.76237m 5.47633 145 725.6  3.49452m 16.0749
45 235.6  3.75908m 5.58792 146 730.5  3.49214m 16.1732
46 240.5  3.75616m 5.69993 147 735.4  3.48975m 16.2712
47 245.4  3.75317m 5.81161 148 740.3  3.48746m 16.3695
48 250.3  3.75038m 5.92338 149 745.2  3.48487m 16.4663
49 255.2  3.74718m 6.0345 150 750.1  3.48257m 16.5644
50 260.1  3.74379m 6.14511 151 755  3.48005m 16.6611
51 265  3.74110m 6.25658 152 759.9  3.47769m 16.7586
52 269.9  3.73821m 6.36762 153 764.8  3.47534m 16.8559
53 274.8  3.73510m 6.47804 154 769.7  3.47287m 16.9525
54 279.7  3.73218m 6.58869 155 774.6  3.47051m 17.0495
55 284.6  3.72934m 6.6993 156 779.5  3.46812m 17.1461
56 289.5  3.72621m 6.8092 157 784.4  3.46572m 17.2427
57 294.4  3.72350m 6.91972 158 789.3  3.46338m 17.3393
58 299.3  3.72090m 7.0303 159 794.2  3.46105m 17.4359
59 304.2  3.71779m 7.13975 160 799.1  3.45872m 17.5323
60 309.1  3.71510m 7.2498 161 804  3.45638m 17.6285
61 314  3.71222m 7.35939 162 808.9  3.45405m 17.7246
62 318.9  3.70934m 7.46875 163 813.8  3.45174m 17.8207
63 323.8  3.70661m 7.57831 164 818.7  3.44941m 17.9165
64 328.7  3.70380m 7.68751 165 823.6  3.44711m 18.0124
65 333.6  3.70121m 7.79701 166 828.5  3.44480m 18.108
66 338.5  3.69838m 7.9058 167 833.4  3.44251m 18.2036
67 343.4  3.69558m 8.01461 168 838.3  3.44016m 18.2988
68 348.3  3.69279m 8.12322 169 843.2  3.43795m 18.3946
69 353.2  3.69023m 8.23215 170 848.1  3.43570m 18.49
70 358.1  3.68739m 8.34034 171 853  3.43340m 18.5849
71 363  3.68462m 8.44858 172 857.9  3.43115m 18.6801
72 367.9  3.68202m 8.55698 173 862.8  3.42886m 18.7749
73 372.8  3.67936m 8.66513 174 867.7  3.42663m 18.8698
74 377.7  3.67658m 8.77281 175 872.6  3.42440m 18.9646
75 382.6  3.67391m 8.88061 176 877.5  3.42216m 19.0592
76 387.5  3.67125m 8.9883 177 882.4  3.41994m 19.1538
77 392.4  3.66848m 9.09553 178 887.3  3.41772m 19.2482
78 397.3  3.66594m 9.20324 179 892.2  3.41549m 19.3425
79 402.2  3.66313m 9.31005 180 897.1  3.41331m 19.4369
80 407.1  3.66055m 9.41733 181 902  3.41109m 19.5309
81 412  3.65782m 9.524 182 906.9  3.40887m 19.6248
82 416.9  3.65514m 9.63076 183 911.8  3.40668m 19.7187
83 421.8  3.65255m 9.73754 184 916.7  3.40452m 19.8127
84 426.7  3.64983m 9.84383 185 921.6  3.40233m 19.9063
85 431.6  3.64725m 9.95037 186 926.5  3.40018m 20.0001
86 436.5  3.64468m 10.0568 187 931.4  3.39802m 20.0936
87 441.4  3.64251m 10.1641 188 936.3  3.39585m 20.187
88 446.3  3.63885m 10.2672 189 941.2  3.39369m 20.2803
89 451.2  3.63660m 10.374 190 946.1  3.39161m 20.3738
90 456.1  3.63401m 10.4797 191 951  3.38942m 20.4667
91 461  3.63184m 10.5864 192 955.9  3.38732m 20.5599
92 465.9  3.62875m 10.6906 193 960.8  3.38524m 20.6531
93 470.8  3.62604m 10.7955 194 965.7  3.38312m 20.746
94 475.7  3.62351m 10.9008 195 970.6  3.38101m 20.8388
95 480.6  3.62090m 11.0057 196 975.5  3.37892m 20.9315
96 485.5  3.61838m 11.1108 197 980.4  3.37682m 21.0241
97 490.4  3.61554m 11.2147 198 985.3  3.37472m 21.1165
98 495.3  3.61309m 11.3196 199 990.2  3.37268m 21.2092
99 500.2  3.61050m 11.424 200 995.1  3.37060m 21.3015
100 505.1  3.60791m 11.5283 201  1.00000k  3.36853m 21.3937
101 510  3.60530m 11.6323        
Table 6 Detailed frequency data of inductance Ls and reactance Z
 
Temperature Rise Test
 Test Methods
The following measurement methods are employed for this product:
Magnetic field temperature rise measurement: Determines the maximum operating time and peak temperature at the target magnetic field current required for user operation.
Maximum current temperature rise measurement: Determines the maximum operating time and peak temperature at the maximum safe current the product can withstand.
Data regarding temperature, time, and current for the coil assembly is measured. The results are presented in the table below.
Temperature Rise Test
Test Current [A] Duration [min] Voltage [V]
90 0 10.83
0.5 11.49
1 11.52
1.5 11.51
2 11.5
Note  
Table 7: Data on the relationship between temperature, operating time, and current
 
Conclusion
The magnetic field and electrical performance of the product meet the requirements of the corresponding technical parameters. The final performance of the product is subject to this document.