Custom Solenoid (Bmax=100G/5A): Quality Inspection Report

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Custom Solenoid (Bmax=100G/5A) P1 Custom Solenoid (Bmax=100G/5A) P2 Custom Solenoid (Bmax=100G/5A) P3

 

Overall Dimensions: 400mm(L) x 300mm(W) x 1530mm(H)

Weight: 23.5kg

 

 

Performance test report
 Introduction
    1. Test purpose
Through the analysis of the test results, the evaluation of the product performance is obtained;
Evaluate whether the test product meets the technical requirements;
Provide reference data for product design and after-sales service, and provide a strong basis for leaving the factory.
    2. Basic information
 Product Name:
Solenoid
Product model: Customized
Test time: February 4th, 2026
    3. Testing environment
The detection environment is closer to the actual environmental conditions used by the user, including factors such as lead wire length and ambient temperature. The time is selected in the time interval where the fluctuation of the geomagnetic field is small. Before the test, the instruments required for the test were turned on and warmed up in advance and the measurement environment was recorded, as shown in Table 1.
Measurement environment
Environment
temperature
Product initial
temperature
Lead length Environmental
magnetic field
15.0℃ 15.0℃ - 0~30000nT
Table 1 Measurement environment data
 
Magnetic field parameter test
    1. Using the device
DX-F2031 power supply
DX-180 Gauss Meter
DXACP Power Amplifier
    2. Magnetic field measurement
This product uses the following measurement methods:
Fixed-point measurement: measure the magnetic field at the target point
Magnetic field strength
No. Display current (A) Display voltage Voltage (V) Magnetic field
strength(Gs)
1 1 0.65 21.488
2 2 1.29 43.084
3 3 1.93 64.652
4 4 2.58 86.209
5 5 3.22 107.829
Table 2 Magnetic field strength data
 
Magnetic field uniformity
No. Area Current Center Max Min Uniformity
1 Axis 60mm 5A 107.829Gs 107.829Gs 106.956Gs -0.81%
XYZ Magnetic field strength(mT)
30 106.956
25 107.148
20 107.396
15 107.627
10 107.788
5 107.823
0 107.829
5 107.827
10 107.808
15 107.684
20 107.513
25 107.312
30 107.066
 
Table 3 Uniformity data

 

Electrical parameter test
    1. Using equipment
Digital multimeter
Impedance analyzer
    2. Test method
The digital instrument with bridge circuit and voltammetry is used for measurement. The measurement results are shown in the table below.
Resistance R measurement
Environment temp Product temperature Measuring resistance ResistanceR@20℃ ResistanceR@85℃
15.0℃ 15.0℃ 0.617Ω 0.632Ω 0.820Ω
Table 4 Resistance R data
 
Inductance Ls, reactance Z measurement (test level 5V)
Ls MIN[H] FREQ[Hz] Ls MAX[H] FREQ[Hz]
 976.408u  1.00000k  3.52216m 20
Z  MIN[Ω] FREQ[Hz] Z  MAX[Ω] FREQ[Hz]
0.853 20 6.79728  1.00000k
Table 5 inductance Ls and reactance Z data
 
Inductance Ls, reactance Z-scan measurement
POINTS FREQ[Hz] Ls POINTS FREQ[Hz] Ls
1 20  3.52216m 0.853 102 514.9  1.06324m 4.13134
2 24.9  3.43838m 0.94447 103 519.8  1.06170m 4.15747
3 29.8  3.34439m 1.03239 104 524.7  1.06052m 4.1848
4 34.7  3.24785m 1.12118 105 529.6  1.05778m 4.2067
5 39.6  3.14687m 1.20903 106 534.5  1.05672m 4.23425
6 44.5  3.04466m 1.29347 107 539.4  1.05364m 4.25486
7 49.4  2.94143m 1.37344 108 544.3  1.05201m 4.28019
8 54.3  2.84619m 1.45329 109 549.2  1.05138m 4.30916
9 59.2  2.74936m 1.52095 110 554.1  1.05000m 4.33536
10 64.1  2.65758m 1.57217 111 559  1.04861m 4.36165
11 69  2.57154m 1.63349 112 563.9  1.04758m 4.3891
12 73.9  2.48750m 1.69269 113 568.8  1.04544m 4.41219
13 78.8  2.40881m 1.74946 114 573.7  1.04468m 4.44047
14 83.7  2.33379m 1.80282 115 578.6  1.04371m 4.46803
15 88.6  2.26304m 1.8535 116 583.5  1.04261m 4.495
16 93.5  2.19598m 1.90139 117 588.4  1.04187m 4.5233
17 98.4  2.13283m 1.94679 118 593.3  1.04105m 4.55133
18 103.3  2.07368m 1.99025 119 598.2  1.03982m 4.57775
19 108.2  2.01819m 2.0313 120 603.1  1.03864m 4.60427
20 113.1  1.96603m 2.07051 121 608  1.03747m 4.63072
21 118  1.91717m 2.10808 122 612.9  1.03631m 4.65724
22 122.9  1.87108m 2.14383 123 617.8  1.03518m 4.6838
23 127.8  1.82811m 2.17837 124 622.7  1.03403m 4.71025
24 132.7  1.78772m 2.21145 125 627.6  1.03294m 4.73688
25 137.6  1.74983m 2.24328 126 632.5  1.03187m 4.76363
26 142.5  1.71413m 2.27401 127 637.4  1.03082m 4.79032
27 147.4  1.68113m 2.30448 128 642.3  1.02974m 4.81694
28 152.3  1.64928m 2.3327 129 647.2  1.02869m 4.84363
29 157.2  1.62014m 2.36125 130 652.1  1.02769m 4.87036
30 162.1  1.59246m 2.38874 131 657  1.02668m 4.89715
31 167  1.56629m 2.41577 132 661.9  1.02567m 4.92382
32 171.9  1.54161m 2.44218 133 666.8  1.02470m 4.95069
33 176.8  1.51850m 2.46801 134 671.7  1.02372m 4.97747
34 181.7  1.49672m 2.49357 135 676.6  1.02277m 5.00435
35 186.6  1.47628m 2.5187 136 681.5  1.02183m 5.03126
36 191.5  1.45665m 2.54327 137 686.4  1.02092m 5.05812
37 196.4  1.43826m 2.56762 138 691.3  1.01999m 5.08496
38 201.3  1.42091m 2.59185 139 696.2  1.01909m 5.11195
39 206.2  1.40441m 2.61572 140 701.1  1.01818m 5.13888
40 211.1  1.38883m 2.63948 141 706  1.01731m 5.16584
41 216  1.37404m 2.66297 142 710.9  1.01643m 5.19284
42 220.9  1.36002m 2.68641 143 715.8  1.01557m 5.21981
43 225.8  1.34672m 2.7097 144 720.7  1.01470m 5.24675
44 230.7  1.33411m 2.73287 145 725.6  1.01386m 5.27378
45 235.6  1.32203m 2.75596 146 730.5  1.01301m 5.30079
46 240.5  1.31063m 2.77888 147 735.4  1.01222m 5.32798
47 245.4  1.29969m 2.8018 148 740.3  1.01137m 5.35493
48 250.3  1.28945m 2.8247 149 745.2  1.01058m 5.38203
49 255.2  1.27938m 2.84735 150 750.1  1.00976m 5.40904
50 260.1  1.26991m 2.87024 151 755  1.00897m 5.4362
51 265  1.26083m 2.89306 152 759.9  1.00821m 5.46338
52 269.9  1.25228m 2.91596 153 764.8  1.00739m 5.49029
53 274.8  1.24404m 2.93875 154 769.7  1.00665m 5.5176
54 279.7  1.23613m 2.96153 155 774.6  1.00589m 5.54473
55 284.6  1.22858m 2.98435 156 779.5  1.00514m 5.5719
56 289.5  1.22140m 3.00727 157 784.4  1.00440m 5.59912
57 294.4  1.21449m 3.03032 158 789.3  1.00366m 5.62625
58 299.3  1.20782m 3.05324 159 794.2  1.00292m 5.65343
59 304.2  1.20145m 3.07626 160 799.1  1.00219m 5.68055
60 309.1  1.19534m 3.09934 161 804  1.00146m 5.70774
61 314  1.18946m 3.12245 162 808.9  1.00075m 5.73497
62 318.9  1.18383m 3.14571 163 813.8  1.00004m 5.76216
63 323.8  1.17845m 3.16897 164 818.7  999.338u 5.78938
64 328.7  1.17318m 3.19229 165 823.6  998.644u 5.81666
65 333.6  1.16817m 3.21559 166 828.5  997.975u 5.84403
66 338.5  1.16333m 3.23907 167 833.4  997.287u 5.87125
67 343.4  1.15864m 3.26242 168 838.3  996.615u 5.89852
68 348.3  1.15415m 3.28603 169 843.2  995.917u 5.9256
69 353.2  1.14984m 3.30971 170 848.1  995.239u 5.95277
70 358.1  1.14566m 3.33339 171 853  994.577u 5.98007
71 363  1.14164m 3.35721 172 857.9  993.935u 6.00746
72 367.9  1.13770m 3.38097 173 862.8  993.270u 6.03465
73 372.8  1.13389m 3.40485 174 867.7  992.616u 6.06189
74 377.7  1.13032m 3.42894 175 872.6  991.976u 6.08911
75 382.6  1.12678m 3.45302 176 877.5  991.344u 6.11645
76 387.5  1.12333m 3.47706 177 882.4  990.703u 6.14373
77 392.4  1.12003m 3.50122 178 887.3  990.052u 6.17087
78 397.3  1.11675m 3.52547 179 892.2  989.441u 6.19825
79 402.2  1.11370m 3.54974 180 897.1  988.827u 6.22555
80 407.1  1.11069m 3.5741 181 902  988.186u 6.25272
81 412  1.10777m 3.59859 182 906.9  987.558u 6.27995
82 416.9  1.10494m 3.62318 183 911.8  986.918u 6.30709
83 421.8  1.10217m 3.64771 184 916.7  986.355u 6.33457
84 426.7  1.09946m 3.67232 185 921.6  985.733u 6.36175
85 431.6  1.09688m 3.69702 186 926.5  985.130u 6.389
86 436.5  1.09437m 3.72187 187 931.4  984.530u 6.41622
87 441.4  1.09184m 3.74655 188 936.3  983.901u 6.44335
88 446.3  1.08949m 3.77156 189 941.2  983.341u 6.47079
89 451.2  1.08714m 3.79651 190 946.1  982.739u 6.4979
90 456.1  1.08489m 3.82155 191 951  982.154u 6.52505
91 461  1.08277m 3.84683 192 955.9  981.566u 6.55227
92 465.9  1.08054m 3.87186 193 960.8  980.984u 6.57954
93 470.8  1.07848m 3.89717 194 965.7  980.400u 6.60675
94 475.7  1.07680m 3.92362 195 970.6  979.826u 6.634
95 480.6  1.07572m 3.95144 196 975.5  979.253u 6.66123
96 485.5  1.07344m 3.97613 197 980.4  978.680u 6.68842
97 490.4  1.07052m 3.99838 198 985.3  978.126u 6.71567
98 495.3  1.06866m 4.02382 199 990.2  977.526u 6.74271
99 500.2  1.06695m 4.04966 200 995.1  976.988u 6.76999
100 505.1  1.06625m 4.07861 201  1.00000k  976.408u 6.79728
101 510  1.06516m 4.1063        
Table 6 Detailed frequency data of inductance Ls and reactance Z

 

Temperature Rise Test
    Testing Method

This product employs the following measurement methods:

Maximum Current Temperature Rise Measurement: Measure the product's maximum safe operating time and highest temperature under the maximum current it can withstand;

Measure the overall coil data regarding temperature, time, and current. The measurement results are shown in the table below.

Temperature Rise Test
Operating Current [A] Operating Time [min] Product Temperature [°C]
5 0 20.6
30 25
60 26.9
90 27.2
120 27.9
Note:  
Table 7: Relationship between temperature, operating time, and current.
 
Conclusion
The magnetic field and electrical performance of the product meet the requirements of the corresponding technical parameters. The final performance of the product is subject to this document.