DXFP40-05 Clamp-type Electromagnet and Superimposed AC Coil: Quality Inspection Report

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Overall Dimensions: 390mm(L) x 210mm(W) x 255mm(H)

Weight: 66kg

 

 

Performance test report
 Introduction
    1. Test purpose
Through the analysis of the test results, the evaluation of the product performance is obtained;
Evaluate whether the test product meets the technical requirements;
Provide reference data for product design and after-sales service, and provide a strong basis for leaving the factory.
    2. Basic information
 Product Name:
Clamp-type electromagnet, superimposed AC coil
Product model: DXFP40-05
Test time: June 03rd, 2025
    3. Testing environment
The detection environment is closer to the actual environmental conditions used by the user, including factors such as lead wire length and ambient temperature. The time is selected in the time interval where the fluctuation of the geomagnetic field is small. Before the test, the instruments required for the test were turned on and warmed up in advance and the measurement environment was recorded, as shown in Table 1.
Measurement environment
Environment
temperature
Product initial
temperature
Lead length Environmental
magnetic field
23.5℃ 23.5℃   0~30000nT
Table 1 Measurement environment data
 
Magnetic field parameter test
    1. Using the device
DX-F2031 power supply
DX-180 Gauss Meter
DXACP Power Amplifier
    2. Magnetic field measurement
This product uses the following measurement methods:
Fixed-point measurement: measure the magnetic field at the target point
Magnetic field strength
No. Display current (A) Display voltage Voltage (V) Magnetic field
strength(Gs)
Clamp-type electromagnet 2 - 1460
4 - 2894.3
6 - 4193.5
8 - 4968.5
10 - 5436.7
Superimposed AC coil 1A 50Hz 2.2 22
1A 200Hz 4.4 18
Table 2 Magnetic field strength data

 

 

 

Electrical parameter test
    1. Using equipment
Digital multimeter
Impedance analyzer
    2. Test method
The digital instrument with bridge circuit and voltammetry is used for measurement. The measurement results are shown in the table below.
Resistance R measurement
No. Product temperature Measuring resistance ResistanceR@20℃ ResistanceR@85℃
Electromagnet 23.5℃ 1.220Ω 1.201Ω 1.560Ω
AC coil 23.5℃ 3.470Ω 3.415Ω 4.436Ω
Table 4 Resistance R data
 
AC coil: Inductance Ls, reactance Z measurement (test level 5V)
Ls MIN[H] FREQ[Hz] Ls MAX[H] FREQ[Hz]
 264.141m  1.00000k  405.274m 20
Z  MIN[Ω] FREQ[Hz] Z  MAX[Ω] FREQ[Hz]
74.3604 20  1.73344k  1.00000k
Table 5 inductance Ls and reactance Z data
 
AC coil: Inductance Ls, reactance Z-scan measurement
POINTS FREQ[Hz] Ls POINTS FREQ[Hz] Ls
1 20  405.274m 74.3604 102 514.9  290.555m 973.847
2 24.9  388.676m 82.265 103 519.8  290.161m 981.854
3 29.8  378.494m 90.6365 104 524.7  289.770m 989.847
4 34.7  371.593m 99.3864 105 529.6  290.157m  1.00049k
5 39.6  366.544m 108.422 106 534.5  289.773m  1.00848k
6 44.5  362.690m 117.686 107 539.4  289.391m  1.01646k
7 49.4  359.589m 127.107 108 544.3  289.013m  1.02443k
8 54.3  357.023m 136.655 109 549.2  288.640m  1.03239k
9 59.2  354.841m 146.303 110 554.1  288.267m  1.04033k
10 64.1  352.908m 156.009 111 559  287.900m  1.04827k
11 69  351.198m 165.771 112 563.9  287.534m  1.05619k
12 73.9  349.640m 175.564 113 568.8  287.173m  1.06411k
13 78.8  348.206m 185.38 114 573.7  286.815m  1.07202k
14 83.7  346.874m 195.21 115 578.6  286.458m  1.07991k
15 88.6  345.621m 205.045 116 583.5  286.106m  1.08780k
16 93.5  344.434m 214.878 117 588.4  285.757m  1.09567k
17 98.4  343.312m 224.712 118 593.3  285.411m  1.10354k
18 103.3  342.237m 234.535 119 598.2  285.068m  1.11141k
19 108.2  341.203m 244.345 120 603.1  284.728m  1.11925k
20 113.1  340.202m 254.138 121 608  284.392m  1.12710k
21 118  339.234m 263.915 122 612.9  284.058m  1.13494k
22 122.9  338.291m 273.669 123 617.8  283.726m  1.14276k
23 127.8  337.374m 283.402 124 622.7  283.398m  1.15058k
24 132.7  336.473m 293.108 125 627.6  283.072m  1.15839k
25 137.6  335.589m 302.789 126 632.5  282.749m  1.16619k
26 142.5  334.725m 312.447 127 637.4  282.427m  1.17398k
27 147.4  333.833m 322.038 128 642.3  282.109m  1.18176k
28 152.3  333.000m 331.642 129 647.2  281.793m  1.18954k
29 157.2  332.172m 341.211 130 652.1  281.480m  1.19730k
30 162.1  331.360m 350.755 131 657  281.169m  1.20506k
31 167  330.563m 360.274 132 661.9  280.861m  1.21281k
32 171.9  329.767m 369.753 133 666.8  280.557m  1.22056k
33 176.8  328.997m 379.222 134 671.7  280.254m  1.22830k
34 181.7  328.239m 388.664 135 676.6  279.953m  1.23603k
35 186.6  327.491m 398.079 136 681.5  279.655m  1.24375k
36 191.5  326.750m 407.462 137 686.4  279.359m  1.25146k
37 196.4  326.014m 416.814 138 691.3  279.065m  1.25917k
38 201.3  325.293m 426.145 139 696.2  278.773m  1.26687k
39 206.2  324.577m 435.443 140 701.1  278.484m  1.27456k
40 211.1  323.869m 444.715 141 706  278.198m  1.28225k
41 216  323.167m 453.956 142 710.9  277.912m  1.28993k
42 220.9  322.473m 463.17 143 715.8  277.631m  1.29761k
43 225.8  321.785m 472.354 144 720.7  277.350m  1.30527k
44 230.7  321.103m 481.51 145 725.6  277.072m  1.31294k
45 235.6  320.429m 490.638 146 730.5  276.797m  1.32059k
46 240.5  319.757m 499.734 147 735.4  276.523m  1.32824k
47 245.4  319.095m 508.807 148 740.3  276.250m  1.33588k
48 250.3  318.438m 517.852 149 745.2  275.980m  1.34352k
49 255.2  317.786m 526.867 150 750.1  275.712m  1.35115k
50 260.1  317.140m 535.855 151 755  275.446m  1.35878k
51 265  316.499m 544.817 152 759.9  275.181m  1.36639k
52 269.9  315.864m 553.751 153 764.8  274.919m  1.37401k
53 274.8  315.234m 562.658 154 769.7  274.660m  1.38162k
54 279.7  314.613m 571.545 155 774.6  274.399m  1.38921k
55 284.6  313.995m 580.4 156 779.5  274.142m  1.39680k
56 289.5  313.384m 589.236 157 784.4  273.887m  1.40439k
57 294.4  312.782m 598.052 158 789.3  273.635m  1.41198k
58 299.3  312.172m 606.819 159 794.2  273.383m  1.41956k
59 304.2  311.575m 615.573 160 799.1  273.133m  1.42713k
60 309.1  310.987m 624.313 161 804  272.885m  1.43470k
61 314  310.403m 633.026 162 808.9  272.639m  1.44226k
62 318.9  309.821m 641.709 163 813.8  272.393m  1.44981k
63 323.8  309.214m 650.306 164 818.7  272.150m  1.45736k
64 328.7  308.634m 658.924 165 823.6  271.909m  1.46491k
65 333.6  308.070m 667.542 166 828.5  271.670m  1.47245k
66 338.5  307.509m 676.135 167 833.4  271.431m  1.47999k
67 343.4  306.956m 684.712 168 838.3  271.194m  1.48752k
68 348.3  306.408m 693.269 169 843.2  270.959m  1.49504k
69 353.2  305.868m 701.809 170 848.1  270.725m  1.50256k
70 358.1  305.332m 710.328 171 853  270.492m  1.51007k
71 363  304.796m 718.817 172 857.9  270.262m  1.51759k
72 367.9  304.272m 727.299 173 862.8  270.033m  1.52510k
73 372.8  303.748m 735.755 174 867.7  269.808m  1.53261k
74 377.7  303.233m 744.195 175 872.6  269.579m  1.54010k
75 382.6  302.719m 752.611 176 877.5  269.355m  1.54759k
76 387.5  302.212m 761.013 177 882.4  269.131m  1.55507k
77 392.4  301.708m 769.393 178 887.3  268.908m  1.56256k
78 397.3  301.210m 777.757 179 892.2  268.687m  1.57003k
79 402.2  300.715m 786.102 180 897.1  268.468m  1.57750k
80 407.1  300.226m 794.431 181 902  268.250m  1.58497k
81 412  299.741m 802.738 182 906.9  268.034m  1.59244k
82 416.9  299.260m 811.032 183 911.8  267.818m  1.59990k
83 421.8  298.784m 819.307 184 916.7  267.603m  1.60735k
84 426.7  298.314m 827.573 185 921.6  267.390m  1.61480k
85 431.6  297.846m 835.818 186 926.5  267.177m  1.62224k
86 436.5  297.383m 844.046 187 931.4  266.967m  1.62969k
87 441.4  296.927m 852.269 188 936.3  266.758m  1.63713k
88 446.3  296.473m 860.469 189 941.2  266.552m  1.64457k
89 451.2  296.024m 868.653 190 946.1  266.344m  1.65199k
90 456.1  295.580m 876.828 191 951  266.138m  1.65942k
91 461  295.140m 884.986 192 955.9  265.933m  1.66683k
92 465.9  294.700m 893.122 193 960.8  265.729m  1.67424k
93 470.8  294.268m 901.252 194 965.7  265.526m  1.68166k
94 475.7  293.841m 909.374 195 970.6  265.326m  1.68907k
95 480.6  293.413m 917.468 196 975.5  265.126m  1.69647k
96 485.5  292.994m 925.561 197 980.4  264.928m  1.70388k
97 490.4  292.579m 933.644 198 985.3  264.729m  1.71128k
98 495.3  292.168m 941.713 199 990.2  264.532m  1.71867k
99 500.2  291.758m 949.763 200 995.1  264.337m  1.72605k
100 505.1  291.354m 957.804 201  1.00000k  264.141m  1.73344k
101 510  290.951m 965.828        
Table 6 Detailed frequency data of inductance Ls and reactance Z
               
    3.Temperature test
This product uses the following measurement methods:
a. Using magnetic field temperature rise measurement: given the limit working time and maximum temperature under the target magnetic field current required by the user.
b. Maximum current temperature rise measurement: Measure the ultimate working time and maximum temperature under the maximum safe current that the product can withstand
c. Measure the data on temperature, time and current of the entire coil. The measurement results are shown in the table below.
Temperature rise test
Current[A] Working time[min] Initial voltage[℃]
10 0 12.65
20 13.13
40 13.32
60 13.79
80 14.05
100 14.28
120 14.48
Note The superimposed coil can work for a long time
Table 7 Relationship data between temperature, working time and current
 
Conclusion
The magnetic field and electrical performance of the product meet the requirements of the corresponding technical parameters. The final performance of the product is subject to this document.